Equipment Usage

Used for one-time punching and forming of various steel and stainless steel door panels, such as anti-theft doors, fire doors, medical doors, purification doors, etc.

Principles of homework

Automatic feeding is achieved through a robotic arm, and the door panel hole position and cutting angle are formed through integrated punching/CNC punching/laser cutting. The locking edge/hinge edge frame is alternately formed through 560 roll rolling, and the upper and lower ends are formed through hydraulic flipping. At the same time, the entire line adopts a PLC control system to ensure perfect fit of each beat.

Product features

●  Fully automated homework, one click on/off, can be operated by a general worker, and computer ordering software can be configured as needed to achieve office ordering, with convenient operation and high degree of automation;
●  All processes can be completed online without the need for additional turnover space or idle turnover, maximizing production efficiency and site utilization;
●  The 560 roll forming method can achieve frame forming that cannot be achieved by some bending forming methods, and has wide applicability;

Combination method

1. Combination punch+independent production line for front/rear panels
(1) Product images

（2）生產(chǎn)流程

(3) Advantages of the plan
●  Combination punch press method, integrated molding, fast production efficiency, and can also perform stretching hole forming;
●  One line for each front and one line for maximizing production efficiency;

(4) Technical parameters

2. Combination punch+front and rear plate one machine production line
(1) Product images

(2) Production process

(3) Advantages of the plan
●  Combination punch press method, integrated molding, fast production efficiency, and can also perform stretching hole forming;
●  One machine production for front and rear panels, with low cost and less initial investment;

(4) Technical parameters

3. Laser cutting+independent production line for front/back panels

(1) Product images

(2) Production process

(3) Advantages of the plan
●  Laser cutting method, without the need for molds, customizes hole positions as needed, and has a wider applicability;
●  One line for each front and one line for maximizing production efficiency;

(4) Technical parameters

4. Laser cutting+one machine production line for front and rear panels
(1) Product images

(2) Production process

(3) Advantages of the plan
●  Laser cutting method, without the need for molds, customizes hole positions as needed, and has a wider applicability;
●  One machine production for front and rear panels, with low cost and less initial investment;

(4) Technical parameters

Detail display

1. Loading manipulator (optional): used for automated loading of door panel materials;

●  Replace traditional manual feeding methods and save labor investment;
●  Adopting suction cup method for feeding, ensuring smooth feeding;

2. Roller conveyor frame: used for conveying the entire door panel production line

●  Adopting servo motors to ensure smooth operation/anti-interference and multiple control modes;
●  The drum is made of high-quality materials (rubber, silicone, polyurethane) that can provide noise reduction, strong load-bearing capacity, smooth operation, and wear resistance;
●  The body adopts the "pull welding" process to further improve the stability of various connections on the body and extend its service life;

3. NCM-168 multifunctional combination punch press (optional): used for forming the hole position and cutting angle of the hinge/lock side frame of the door panel

●  Quantity can be selected as needed to achieve the combination molding of various different door panel frames;
●  Details can be viewed on the corresponding single machine page.

4. NCM-JG fiber laser cutting machine (optional): used for forming the hole position and cutting angle of the hinge/lock side frame of the door panel

●  Quantity can be selected as needed to achieve the combination molding of various different door panel frames;
●  Details can be viewed on the corresponding single machine page.

5. NCM-169 single head combination punch (optional): used for auxiliary forming of door panel eyelets or special hole positions

●  Quantity can be selected as needed to achieve the combination molding of various different door panel frames
●  Details can be viewed on the corresponding single machine page.

6. Punching manipulator: used for positioning and feeding/retrieving materials during integrated punching of door panels

●  Pneumatic clamp, sturdy and will not damage the surface of the door panel
●  Automatic feeding, automatic picking, precise positioning, no need for human intervention

7. NCM-560 door panel forming machine: used for forming the frame of door panel locking edge/hinge edge

●  Quantity can be selected as needed to achieve the combination molding of various different door panel frames;
●  Details can be viewed on the corresponding single machine page.

8. NCM-110 Hydraulic Flanging Machine: Used for flipping the upper and lower ends of door panels

●  Quantity can be selected as needed to achieve the combination molding of various different door panel frames;
●  Details can be viewed on the corresponding single machine page.

9. Electric control system: The control system of the entire assembly line, which can set production methods and control equipment operation as needed;

●  The entire line is connected in series through various conveying devices and controlled uniformly by a PLC control system;
●  Whole line series connection, one click operation, convenient operation, and low demand for worker skills;
●  Can preset production methods, flexible changes, suitable for various production needs;

Random data and random attachments

1. Random data

2. Random attachments

The cooperation that the user should provide

        1. Power supply: 380V, 50HZ, voltage fluctuation range from -5% to+10%; When there is a significant fluctuation in voltage, users must be equipped with a voltage regulator, otherwise it will cause low-voltage electrical appliances to be in an abnormal working state, reduce or damage the service life of electrical components, scrap processed products, motor alarm causing shutdown, computer hard disk damage, and other problems.
        2. Gas source: Output 0.6Mpa or above, dry and clean compressed air, with a supply rate of 0.3 cubic meters per minute; If the air dryness is not sufficient, users should be equipped with a refrigerated dryer, otherwise there may be problems such as water ingress into the pneumatic components causing increased piston friction resistance, wear of the sealing ring leading to air leakage, especially in winter, which is prone to icing and exacerbates damage to the pneumatic components.
        3. Environmental temperature: 0 ° C to+40 ° C; Below 0 ° C, it can cause components such as oil-water separators and air tanks that may contain water to freeze. Lubricating oil becomes too viscous due to low temperature, affecting lubrication effectiveness and leading to component damage or failure.
        4. Environmental humidity: Relative humidity of 20-80% RH (non condensing).
        5. Stay away from strong vibration sources and electromagnetic interference; If the distance is too close, the user must be equipped with a filter, otherwise it may cause problems such as computer screen flickering, LED flashing, driver alarm, encoder abnormality, or interference with other nearby devices.
        6. An environment with little dust and no harmful or corrosive gases.
        7. Do not cut off power while the equipment is in operation and maintain voltage stability.